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Thread Length and Body Diameter

Finished hex bolts typically maintain a full body diameter along most of the shank, which helps preserve shear strength and alignment in assembled joints.

Thread length is commonly defined by dimensional standards. A typical rule used in ASME B18.2.1 specifies:

• Bolts up to 6 inches long: thread length = 2 × bolt diameter + 1/4 inch 

• Bolts more than 6 inches: thread length = 2 × bolt diameter + 1/2 inch

Maintaining an unthreaded body section improves joint strength in many applications by placing the shear plane on the full-diameter shank rather than on the threads.

  • Description
  • Specifications

Finished Hex Bolts (Hex Head Cap Screws)

Finished hex bolts commonly referred to as hex head cap screws are threaded fasteners used to create reliable clamped joints in mechanical and structural assemblies. Their six-sided head allows installation with standard wrenches or sockets while providing consistent torque transfer during tightening.

A distinguishing feature of finished hex bolts is the washer-face bearing surface under the head, which helps distribute clamp load across the joint. These bolts also maintain a full body diameter through most of the shank, with thread length typically defined by dimensional standards such as ASME B18.2.1.

Finished hex bolts are commonly used in serviceable joints where assemblies may require disassembly for maintenance, adjustment, or repair.

Washer Face Bearing Surface

The washer face located beneath the bolt head provides a smooth bearing surface that distributes clamp load more evenly across the joint. This feature distinguishes finished hex bolts and hex head cap screws from other similar fasteners such as machine bolts or semi-finished hex bolts, which typically do not include a washer face.

The washer face also helps reduce localized surface damage to the joint material and improves the consistency of preload when the bolt is tightened.

Related Bolt Types

Several fasteners resemble finished hex bolts but differ in specific design details.

Hex Machine Bolts

Machine bolts resemble finished hex bolts but typically do not include a washer-face bearing surface under the head. Threads often extend closer to the head, and historically these bolts were used in lighter assemblies with nuts.

Semi-Finished Hex Bolts

Semi-finished hex bolts also lack the washer face found on finished hex bolts and may have less controlled head bearing surfaces. These bolts were historically used in structural or general hardware applications.

Tap Bolts

Tap bolts are fully threaded hex bolts designed to be installed into tapped holes rather than used with nuts. Because the threads extend nearly to the head, they do not maintain the full body diameter typical of finished hex bolts.

Square Machine Bolts

Square-head machine bolts occasionally appear in older equipment or specialty applications. Like hex machine bolts, they typically do not include a washer-face bearing surface and are generally used with nuts rather than in precision clamped joints.

How G-Fast Supports Hex Bolt Programs

G-Fast supplies finished hex bolts produced to customer specifications and recognized industry standards.

For applications requiring specific materials, finishes, or certification requirements, we review supplied drawings or specifications for manufacturability, feasibility, and cost efficiency before production begins. Any recommended changes are reviewed and approved by the customer’s engineering team and incorporated into updated documentation prior to manufacturing.

Dimensional Standards

Finished hex bolts are commonly produced to established dimensional standards that define head geometry, tolerances, and thread engagement requirements.

Common standards include:

  • ASME B18.2.1
  • SO 4014 / ISO 4017
  • DIN 931 / DIN 933

These standards allow finished hex bolts to be used interchangeably with standard nuts and washers across a wide range of mechanical assemblies.

Materials and Strength Grades

Finished hex bolts are typically manufactured from carbon or alloy steels that are heat treated to achieve specific strength grades.

Common imperial specifications include:

  • ASTM A307 (low-carbon steel bolts)
  • SAE J429 Grade 5
  • SAE J429 Grade 8

Metric finished hex bolts are commonly specified by property classes such as:

  • ISO Property Class 8.8
  • ISO Property Class 10.9

Material selection depends on the required clamp load, operating environment, and design requirements of the assembly. Stainless steels and specialty alloys may also be specified where corrosion resistance or specific material properties are required.

Finishes and Surface Treatments

Surface finishes are selected based on environmental exposure and corrosion protection requirements.

Common finishes may include:

  • Zinc plating
  • Mechanical galvanizing
  • Hot-dip galvanizing
  • Black oxide
  • Plain (uncoated) finish

Finish selection is typically defined by the governing specification or the customer’s engineering requirements.